Rail Service

Upon arrival into the workshop, all pumps/injectors are fully inspected and dismantled, ready to be cleaned using our 1000L Ultrasonic Tank. At this stage, a full list is compiled detailing all components that are required for an OEM standard rebuild.

A detailed report is issued to the client, including photographs of any components that have failed during the service and repair costings associated with these.

Once the client has approved the findings and costings, the units are reassembled by our fully trained engineers before carrying out dynamic testing using the latest Merlin equipment which is utilised by many OEM marine engine manufacturers.

Finally, finishing, capping and sealing is carried out on the reassembled pump/injector to an ‘as new’ condition before it is packed and despatched to its specified destination. All certificates of conformity and reports are included.

About
Service

  • Merlin DC80-EM

    The Merlin DC80-EM is a low-profile test stand, designed principally for the calibration of larger, single cylinder fuel injection pumps as found in marine, offshore, rail and heavy-duty industrial applications.

    Applications :

    • Sulzer
    • Man
    • Rolls Royce
    • Mirrlees
    • Ruston
    • Allen
  • Merlin HD Mark 6 Bench

    With S600 electronic metering unit

    Application :

    • Caterpillar 3600 mechanical unit injectors
  • Merlin 1230

    Applications :

    • Rolls Royce
    • Caterpillar 3500 MUI
    • Man
    • Mirrlees
    • Ruston
    • Paxman
    • Allen
    • Dorman
  • Merlin 12-20

    Merlin’s MER 12-20 is a direct drive test stand, principally designed for the calibration of small to medium fuel injection pumps.

    MER 12-20 with Hartridge HK1400 cambox can test EUP & EUI.

    Applications :

    • Volvo
    • Scania
    • Caterpillar
    • Bosch-Cummins
    • Paxman
  • Merlin S7000
    Common Rail Bench

    Applications :

    • MTU 2000 and 4000 series
    • All common rail injectors
  • Merlin S450-CR Injector tester

    In the Merlin S450-CR, TED has the only commercially available heavy duty common rail fuel injection test bench with an all-makes capability. Additionally, the S450-CR can test some of the latest Wartsila dual fuel injectors.